Temperatures Devices

Electrical & Instruments

Length Dimension Measurement

Heat Exchangers Repairs and Services

QUALITY MANAGEMENT

Continuous quality assurance is an integral part of the Advance Automation Sdn Bhd corporate philosophy.

Qur quality management system is compliance with the ISO 9001:2008 requirements. In order to guarantee consistently high quality to our customers, we work according to a key performance indicator orientated quality management system.

AFTER SALES SERVICE – ANYTIME AND EVERYWHERE

We take care of our services during the entire operational lifetime. We aim to provide the best customer service anytime and everywhere.

• Maintenance - genuine spare parts supply. Failure analysis, repair, field service
• Fast Emergency Support
• Start-up Assistance
• Consulting for continuous improvement

Our service specialists as well as our service centers work in a global network to support you best.

TURNKEY EXCHANGERS AND MECHANICAL SERVICES

Advance Automation Sdn Bhd provides turnkey heat exchanger and capital project services. Advance Automation Sdn Bhd safely and reliable meets your specialty welding and heat exchanger requirement on a 24/7/356 basis. Our expanding bundle extraction technology and blind-to-blind capabilities minimize both scheduled and unscheduled downtime, and provide both you with better budgetary and spend decisions.

HEAT EXCHANGER MECHANICAL SERVICES

FIELD AND SHOP REPAIRS

Exchanger bundle can be repaired on-site or transported to Advance Automation Sdn Bhd shop for repair. All work is performed by highly trained and experienced engineers and technicians to standards. Services include:

Retubing

Full retubes, partial retubes or single tube replacement available on all types of exchangers; rolling and replacing of tubes of all sizes and metallurgies.

Rerating

“R” stamp repairs to heads, shells, flanges, baffles and all other components.

 Mechanical Repairs

Engineers and technicians are cross-trained to proficiently provide machining, technical bolting, gasket change, stud disintegration and other repairs.

TESTING SERVICES

Advance Automation Sdn Bhd provides post-assembly testing on all sizes and types of exchangers to ensure a leak-free startup and trouble-free service. Non-destructive testing may include air testing, vacuum testing and hydro testing to verify the mechanical integrity of all tubes, gaskets, bolting and repairs.

Industrial, Marine, & Commercial Engines Services

DIESEL ENGINE SERVICE

Convenience and Competitive Pricing

Our competent mechanics have the experience, training, and diverse knowledge to complete your entire scope of work on virtually every type of diesel engine and related equipment:

Marine engines, industrial engines, generators, large and small rolling stock, cylinder head reconditioning, transmissions, and related equipment.

Services: repair, emergency repair, maintenance, generator maintenance programs, engine overhauls, power takeoffs, refurbishing, remanufacturing, dynamometer testing, inframe and out of frame, and more.

Excellence recipient for attaining the highest standard of professionalism and meeting engine’s rigid standards for attaining this designation.

100% Satisfaction Guarantee and all workmanship comes with a workmanship warranty. You can count on Advance Automation Sdn Bhd to do the job right the first time and stand behind our work.

Servicing Caterpillar, Cummins, Detroit Diesel, Briggs & Stratton, Deutz, Ford Lehman, Funk, GE, Generac, Hatz, Isuzu, John Deere, Kohler, Kubota, Mitsubishi, Onan, Perkins, Sabre, Subaru, Twin Disc, Universal, Volvo, Westerbeke, Yanmar and more.

Contact us now to talk with a diesel engine specialist about your diesel engines and related equipment. 

 MARINE ENGINE SERVICE

Our highly competent mechanics have huge years of experience and on-going training. They are flexible and adaptable to ensure every customer receives quality, timely work every time. As the oldest existing for Caterpillar, Perkins, Detroit Diesel, and Yanmar, our mechanics are among the best at keeping older engines running like new.

Save Time and Money If You Have More Than One Make of Engine On Board

You’ll only need one mechanic from Advance Automation Sdn Bhd to service all of your engines. Whether we travel to your boat - you’ll save valuable time and save money. Many boats are repaired right here in our yard shop, too. Wherever your work is done, all vessels are covered by our marine liability insurance.

Services

• Maintenance:marine engine tune-ups, semi-annual and annual generator maintenance, load bank testing, preventative maintenance, top-end overhauls, in-frame overhauls, major overhauls, oil and fluid changes, coolant flushing, inspections, etc.
• Repowers:all marine engines, propeller sizing, exhaust systems, fuel systems, instrumentation, controls, engine horsepower matching, transmission selection
• Testing and other services:dynamometer testing, load bank testing, back pressure testing, fuel consumption testing, oil consumption testing, performance testing, sea trials, dock trials, generator start up, etc.

Types of equipment: all marine engines, all marine generators, turbochargers, fuel pumps, injectors, cylinder heads, marine transmissions, and related equipment.

Servicing Caterpillar, Cummins, Detroit Diesel, Ford Lehman, Isuzu, John Deere, Mitsubishi, Perkins, Sabre, Universal Volvo, Westerbeke, Yanmar and more.

Contact us now to talk with a marine engine specialist about your marine engines and related equipment.

GENERATOR SERVICE

Expertise, quality work, and competitive pricing are among the many reasons Advance Automation Sdn Bhd has earned a trusted reputation for generator service - marine, commercial, industrial, and home/residential generators. The majority of repairs are completed on our first visit - saving you time and money. How do we do it? Our technicians hold certificates of accomplishment for Caterpillar, Cummins, GE, Generac, Kohler, Briggs & Stratton, and Onan. In addition, their understanding of generator manufacturing enables them to excel at maintaining, repairing, repowering and testing a diverse array of generators.

Services for All Makes of Generators

• Maintenanceincluding engine tune-ups, annual and semi-annual generator maintenance, load bank testing, preventative maintenance, top-end overhauls, in-frame overhauls, major overhauls, oil and fluid changes, coolant flushing, inspections, hoses and belts, transfer switch inspections, transfer switch repairs, generator bearing service, voltage regulators, controller service, fuel tank cleaning, etc.
• Repairsincluding all generator engines, generators, turbochargers, fuel pumps, injectors, cylinder heads, engine overhauls, engine inframes, transfer switches, voltage regulator repairs, etc.
• Repowersincluding generator replacement, engine replacement, complete generator set replacements, transfer switches, switch gear, etc.
• Testing including load bank testing, load transfer, building load tests, performance testing, etc.
• Other generator servicesincluding system sizing and governor service.

Servicing Caterpillar, Cummins, GE, Generac, Kohler, Briggs & Stratton, Onan and more.

Considering a new generator? We can help you determine the correct size of generator you need and install your complete system.

Contact us now to talk with a generator specialist about your generator maintenance, repair, repower, testing, and other services.

INDUSTRIAL ENGINE SERVICE

Competitive Pricing, Quality Work, and Timely Response

Is it time to replace, repower, repair, or service the diesel engines driving your hydraulics, pumps, compressors, generators, or other industrial equipment? Our diesel engine technicians have earned certificates of accomplishment from Caterpillar, Cummins, Detroit Diesel, Deutz, Funk, Hatz, Isuzu, John Deere, Kubota, Perkins, Subaru, Twin Disc, and Yanmar. They have training and experience on a diverse range of industrial engines. We provide expert level service for virtually all brands of diesel engines. Unsure what you need? Ask us about sizing an engine for your equipment and your loads.

Services 

• Maintenanceincluding industrial engine tune-ups, annual and semi-annual maintenance, preventative maintenance, top-end overhauls, in-frame overhauls, major overhauls, oil and fluid changes, coolant flushing, inspections, etc.
• Repairsincluding all engines, generators, turbochargers, fuel pumps, injectors, cylinder heads, engine overhauls, engine inframes, etc.
• Repowersincluding EPA replacement engines, system integration, engine sizing, etc.
• Otherservices including dynamometer testing, system integration (hydraulic, pumps, generators), engine sizing, etc.
• Reliable - Cost Effective - Save Time - Peace of Mind

 Maintenance, remanufacturing, repair, and overhauls in our shop. Repair Services :  call us at +673 8278288

Servicing Caterpillar, Cummins, Detroit Diesel, Deutz, Funk, Hatz, Isuzu, John Deere, Kubota, Perkins, Subaru, Twin Disc, Yanmar and more.

Need parts? Come in or call for all diesel engine parts. Satisfaction Guaranteed and all workmanship is covered by our workmanship warranty.

Contact us now to talk with an industrial engine specialist about your engine maintenance, repair, repower, testing, and other diesel engine services.

TESTING SERVICES

Periodic testing helps to ensure optimal engine and generator performance. It can help you avoid unexpected breakdowns, costly repairs, and life threatening emergencies. Do you depend on diesel engines or generators to keep your boat, industrial equipment, data center, surgery center, or other operations running? Testing reports the condition of your equipment so you can schedule preventative maintenance, repair, repower, or replacement. Save time and money by avoiding parts or equipment failure and by improving your engine’s fuel efficiency.

Concerned about your engine being worn out or clogged by carbon? A performance test will report the condition of your engine and exercise your engine or generator to remove carbon build-up.

• Testing servicesinclude dynamometer testing, load bank testing, performance testing, sea trials, etc. Use these tests for engines and generators that are rebuilt, modified or serviced to ensure they are ready to perform.
• Related testing servicesinclude back pressure testing, compression testing, crankcase pressure testing, leak down testing, crankshaft deflection testing, safety testing, etc.

Most of these tests can be performed at our yard shop.

We use industry leading testing equipment including Avtron, Simplex, and Go-Power.

Contact us now to talk with a diesel engine specialist about testing your engines and generators.

Laboratory Equipment Repairs & Services

Instrument service and repair plays a pivotal role in your path to lab efficiencies. With our multi-vendor instrument service plans, preventive maintenance plans, and equipment repair solutions, your lab will be on its way to optimized operations.

Instrument Service & Repair Plans:

• Instrument Service Plans
• Preventive Maintenance Plans
• Depot Repair

PREVENTIVE MAINTENANCE PLANS

Maximize scientific, operational and financial efficiencies with preventive maintenance

Many labs underestimate the value of preventive maintenance (PM). When weighing the value of PMs, it is important to consider that preventive maintenance offers these benefits:

• Reduces ‘lost’ time due to equipment failure: Instrument downtime is costly, especially during critical workloads. Continuous care and preventive maintenance reduces the risk that a critical instrument is offline when needed.

• Safeguards your lab’s Good Laboratory Practices (GLP): GLP requires that instruments in a lab subject to regulatory oversight have a documented Preventive Maintenance program. Missed PMs are easily found in an audit. If multiple PMs are missed, a pattern of noncompliance could lead to an enforcement action. GLP requires that lab equipment operates within manufacturer’s specifications. Instrument performance declines over time as parts wear and components age. Advance Automation Sdn Bhd Preventive Maintenance protocols are designed to keep equipment operating within specifications.

• Extends the life of an instrument: Instruments subject to intermittent and inconsistent maintenance have a shorter working life. Ongoing preventive maintenance is more cost effective - and more easily managed - compared to emergency repairs and capital equipment replacement.

• Includes predictive maintenance: Preventive Maintenance is also predictive maintenance. Our team of experienced OneSource engineers can anticipate future problems and propose remedial actions to avoid untimely system failure.

• Advance Automation Sdn Bhd engineers know how to look for signs of wear, corrosion, discoloration, evidence of rubbing, missing parts or the presence of wrong parts.

• During a PM visit, Advance Automation Sdn Bhd engineers perform catalogued replacements of things such as pump seals and injector parts, inspection of the old parts offers evidence of wear problems, corrosion, or other issues.

• Advance Automation Sdn Bhd engineers also conduct prescribed inspections on the alignment of pumps, drives, tubing, and other components. They perform dynamic balance of rotating assemblies and measure shaft axial variances. These and other procedures provide valuable clues concerning the current condition of a component, and the possibility of future failure.

Ordering Preventive Maintenance

Every lab is different - with different business and technical needs. Advance Automation Sdn Bhd delivers preventive maintenance for your lab instruments as a standalone service, or in combination with an instrument service plan.

Standalone service:

• Preventive maintenance is ordered and delivered as needed.

In conjunction with a service plan:

• Comprehensive Service Plan: Two preventive maintenance visits included in Plan.
• Basic Service Plan: One preventive maintenance visit included in Plan.
• Repair Service Plan: Ordered and delivered as needed, not included in Plan.

Preventive Maintenance Plans

• Reduces ‘lost’ time due to equipment failure
• Safeguards your lab’s Good Laboratory Practices (GLP)
• Extends the life of an instrument
• Includes predictive maintenance

DEPOT REPAIR

This is a cost-effective option for repair, preventive maintenance, calibration and upgrades.

• Maximize scientific, operational and financial efficiencies
• Affordable service coverage options
• Repair, Preventive Maintenance, Calibration & Upgrades
• Billable and SRC service contracts available
• Five Business Day Turnaround
• Priority phone and email updates on instrument status*(Note: only for specific products)

Contact us to schedule maintenance or repair.

Depot Repair

Ship your instrument to our Service Repair Centers (SRC) for return-to-factory or depot repair services on select instruments.

Motor Repairs and Services

Advance Automation Sdn Bhd can offer a full repair service on all of your motor needs. If required, we can attend site and remove the motors from your premises to transport them back to our workshop facilities.

Our motor repair facility serves the electric motor needs of a variety of industries, including power generation, agricultural, metal fabrication, industrial, and water management.

From specialized repairs to on-site field services, our experienced engineers and technicians provide reliable and timely services that help promote increased up-time and productivity. We service all-sized electrical motors, from large multi-thousand horsepower units to small fractional motors. Our repair shop is outfitted with modern repair equipment that is accompanied by qualified and experienced mechanics who pride themselves on providing exceptional customer service.

Why Turn To Advance Automation Sdn Bhd?

• We continually work at being a leader in every aspect of our industry.
• Modern facility well equipped for any sized job
• Experienced and committed mechanics and technical support staff
• Largest parts, motors, and drives inventory in the area
• In-House machine shop services
• Field Service Programs
• All repairs are performed to EASA, NEMA and IEC Standards
• 24 / 7 Service Available

Our Mission at Advance Automation Sdn Bhd

Our mission is to continue being the leader in the electric motor repair industry, providing a full warranty on our work, offering the latest in diagnostic tools to ensure a quality job, and to continue educating our fully trained support staff. Every job is repaired to EASA Quality Assurance Standards because at Advance Automation Sdn Bhd,  we are committed to total customer satisfaction.

SERVICES

 We provide a full warranty on all of our work

COMPLETELY COMMITTED TO CUSTOMER SATISFACTION

Our repair services at Lewis Motor Repair are all encompassing and include testing, repair, and rewinds for small, large and extra-large AC and DC electric motors and mechanical systems. From shop repairs to on-site apparatus servicing, we employ certified mechanics and a qualified support staff capable of executing your repair needs in an efficient and professional manner 24 hours a day, seven days a week (24/7).

All mechanical repairs on shafts, end bells, bearing journals etc are handled in house by our experienced machinists and engineers. Motor rewinds can be undertaken promptly & efficiently with motors being rebuilt using the highest quality wire, varnish and insulation to ensure long lasting repairs.

Every motor repaired is fully electrically and mechanically tested in our Test Cell, with Voltage, Current, Shaft speed in addition to full Condition Monitoring results recorded.

All repairs are performed to meet the standards put forth by:

Electrical Apparatus Service Association (EASA)
National Electrical Manufacturers Association (NEMA)
International Electrotechnical Commission (IEC)

For more information, please call our Technical Manager, CJ Tiong  or email him at This email address is being protected from spambots. You need JavaScript enabled to view it.

SHOP CAPABILITIES

Fully Equipped Electric Motor Rewind and Repair Facilities:

SPECIALIZED SERVICES

Pump Performance Testing Facility

PUMP TESTING SERVICE

Advance Automation Sdn Bhd’ state-of-the-art Pump Test Facility is designed to provide performance and NPSHR tests in accordance with latest edition of API 610.

Advance Automation Sdn Bhd performs performance tests of our product across the pump’s operating region to ensure that it meets customer design specifications.

Our pump testing service is also available for customers who already own a pump and want it tested for performance.

HAVE YOUR PUMP TESTED

Contact Advance Automation Sdn Bhd’ sales representative regarding price and scheduling at our Test Facility for your next pump performance test. If you have any queries regarding our services, please call our Technical Manager, CJ Tiong and email him on  This email address is being protected from spambots. You need JavaScript enabled to view it.

COMPREHENSIVE PERFORMANCE TEST

A critical function of any pump manufacturer is the performance testing of their product across the pump’s operating region to ensure that it meets design specifications. Advance Automation Sdn Bhd’s Pump Test Facility is designed to provide performance and NPSHR tests in accordance with latest edition of API 610.

The heart of the Advance Automation Sdn Bhd Test Facility is its custom designed PLC based automated pump test software (APTS) that allows all system parameters to be monitored and controlled from a central control station. APTS provides precise system control to achieve and maintain specific operating conditions so that data from calibrated precision electronic sensors can be collected and recorded for use in determining pump performance. 

This state-of-the-art facility utilizes Variable Frequency Drive technology to maintain precise speed control on units through 600 HP @ 460 volt, and a 4160 volt solid state “soft start” to achieve a controlled acceleration up to synchronous operating speed on units through 2000 HP.

While many pump test facilities still use calibrated motors and kilowatt meters to calculate power, the torque coupling used by Advance Automation Sdn Bhd measures torque and speed at the input shaft of the pump. This data is then used to determine horsepower and efficiency.

Flow is measured by one of three calibrated magnetic flow meters installed in dedicated metering runs, while calibrated electronic sensors measure pressure at API compliant metering spools connected to the suction and discharge nozzles of the pump.

A vacuum pump is employed to reduce pressure on our 16,000 gallon tank when low NPSHR values are required. Conversely, up to 100 psi of blanket air pressure can be applied to the tank for those pumps requiring more NPSHA at their rated conditions.

TEST FACILITY

A performance test is carried out on every unit that is repaired before it is dispatched.

In carrying out a performance test we are able to compare the result of the repaired unit versus the OEM (Original Equipment Manufacturer) results. We aim to exceed 80% of OEM unit results. We also record a complete set of condition monitoring results to establish a ‘carpet’ reading which can be compared to site results once installed. This gives our clients the piece of mind that when the unit is installed, it will perform correctly first time.

We also provide a Performance Test Facility to many OEMs and pump repair companies who do not have their own facility or it is not large enough for particular jobs.

WHY PERFORMANCE TEST?

• Proven Performance & Quality - Clients want to run the equipment at its’ optimum efficiency. Running Pumps which are worn & inefficient is time consuming and costly with respect to electrical consumption.
• Test Certificate Issued &  Performance Curve - Test and OEM Curve Compared
• Condition Monitoring Readings - Proven bearing conditions

TEST FACILITY CAPABILITIES

• Maximum test flow: 7500 GPM
• Maximum discharge test pressure: 2000 psi
• 16,000 gallon supply tank rated from full vacuum to 100 psi
• 460 volt through 600 HP
• 4160 volt over 600 HP through 2000 HP
• Calibrated flow, pressure, vibration, torque, temperature and speed measuring equipment
• Variable Frequency Drive for precise speed control through 600 HP @ 460 volt
• Solid State soft start for low impact motor starting over 600 HP through 2000 HP @ 4160 volt
• Test motors through 2000 HP
• Calibrated magnetic flow meters 2", 6", & 10" monitor flow through 7500 GPM
• 3 ranges of calibrated torque couplings provide data to calculate brake horsepower and efficiency. Precision speed measurement (RPM) collected with an advanced laser speed ring assembly
• NPSHR test accomplished through the use of a vacuum pump
• On-site electronic meteorological grade barometer provides data to accurately calculate NPSHR
• Baseplate mounted units can be tested using job motor if horsepower rating is sufficient for testing with water
• Advance Automation Sdn Bhd test procedure based on API 610 criteria. Standards can be modified to meet specific customer requirements.

These features combined produce the most accurate test possible, the results of which are then compiled into a certified comprehensive report.

PUMP GROUP TEST FACILITIES

• Suction Diameters from 1” – 12”
• Discharge Diameters – Up to 20”
• Flow Rates from 0.01 m3/Hr to 900m3/Hr
• Power – 315kVa Supply to Inverters
• Range of 6 Inverters from 1kW to 250Kw
• Slave Motors up to 250kW
• Water Supply – 30m3 Above Ground Tank, 45m3 Below Ground Tank
• 30 Tonne Overhead Gantry Craneage
• Up to 10 Metre Length Submersible / Borehole Tested
• Vacuum Pump Testing using Orifice Plate Method
• Conventional & Thermodynamic Testing Employed
• Customer Witness Testing Welcomed

Below is a list of readings recorded through an automated and proven software system and calculated throughout every performance test:

• Electrical Power (kW)
• Flow Rate (m3/Hr)
• Suction Head (mH2O)
• Discharge Head (mH2O)
• Suction Temperature measured to 1/1000 Degree (⁰C)
• Discharge Pressure measured to 1/1000 Degree (⁰C)
• Vibration Analysis at 8 locations (mm/s & ⁰C)
• Shaft Speed (RPM)
• Ambient Pressure & Relative Humidity (mbar & %H2O)

SERVICE

Advance Automation Sdn Bhd facility is capable of servicing and repairing all varieties of vertical and horizontal single and multistage pumps along with  satellite pump and mechanical seal repair shops. Remanufactured API end-suction pumps in 6-8 weeks, Remanufactured multistage pumps in 10-12 weeks, and As-Is for immediate shipment.