ISO 9001:2015 - ISO 14001:2015 Certified

Pump Repairs and Services

 

 pump_repair

We repair and refurbish every type of rotating and associated plant equipment from all industries. Our currently  opened purpose built  workshop with a wide range of engineering facilities has lifting capacity, meaning that we can repair some of your largest units.

All units are cleaned on receipt, disassembled and inspected by our quotations engineers, who issue an inspection report  with a quotation for the proposed repair works, supported by digital images from throughout the disassembly process.

Our team of multi skilled staff have many years of combined experience on repairing the following:

  • Pumps
  • Motors
  • Gearboxes
  • Fans
  • Compressors
  • Agitators and Mixers
  • Pipework
  • Valves
  • Tanks and Pressure Vessels
  • Rotary Valves
  • Centrifuges
  • Screw Conveyors

If you have any queries regarding our repair services, please call our Technical Manager, CJ Tiong email him on  This email address is being protected from spambots. You need JavaScript enabled to view it.


PUMP REPAIRS

We have a strict procedure that is followed by all our technicians which maximises the speed and efficiency with which the pump can be stripped, inspected quoted and then repaired back to OEM standards.

When a pump enters the workshop for Repair it is allocated an Internal Reference (IR) Number, and a Quality Management (Blue) Folder is kept with each unit.

When Pump Supply & Repair Group sells or repairs a pump for the first time, it is allocated a Tracker Number. This Tracker Number stays with the pump for its entire lifetime, which helps us to calculate the Mean Time Between Failure.

The process is bar coded and tracked electronically at each stage within the workshop, allowing staff members to know the exact location of the pump at all times, and to see the current repair status of the unit.

Refer PUMP REPAIR PROCESS, to see the step by step breakdown of the Pump Repair Process.

Below is a list of some of the pump types that we refurbish and sample quotes for repairs:

Liquid Ring Vacuum Pump

Large Liquid Ring Vacuum Pump

Horizontal Multistage Pump

Vertical Multistage Pump

Split Case Pump

Chemical Process Pump

Submersible Pump

Borehole Pump

Axial Flow Pump

Magnetic Drive Pump

Gear/Rotary Lobe Pump

Progressive Cavity Pump

Air Operated Diaphragm Pump

High Pressure Piston Pump

Axial Flow Pump

Screw Vacuum Pump

Roots Blower Pump

Positive Displacement Vacuum Pump

For more information on our Pump Repairs, please contact our Technical Manager, CJ Tiong on +673 8278288, or alternatively you can email him on This email address is being protected from spambots. You need JavaScript enabled to view it.


PUMP REPAIR PROCESS

This is a brief outline of a typical pumps progress through our repair service:

COLLECTION

collection

Advance Automation Sdn Bhd Warehosue & Logistics Department collect the unit from site and return to workshop facility.

BOOKING IN

Unit is ‘Booked In’ by stores staff, and allocated an IR Number. (Tracker Number allocated if necessary)

CLEANING AND STRIPPING

Unit is cleaned externally and then disassembled in our ‘Stripping’ area inside the workshop.

INSPECTION AND QUOTATION

Unit is then inspected by our experienced Quotations Engineers, measurements are taken and a detailed quote with digital images is issued to the customer.

CUSTOMER GO-AHEAD

Upon acceptance from the customer, the pump is then cleaned internally and bead blasted. Necessary parts for the repair are ordered.

COATINGS

If coating required, unit is shot blasted and coating is applied.

MACHINING

Unit is then passed onto our Machining Team, where it is machined to ensure components create the necessary internal tolerances required within the pump.

ASSEMBLY

pump-repairs-7

The unit is then built by our technicians in our Assembly area. They are aided by the documents in the Build Plan Section in the Quality Management Folder. Unit is bench pressure tested and witnessed by a team leader or manager.

PERFORMANCE TESTING

perfomance_testing

Once the unit has passed the pressure test, it is Performance Tested in our state of the art in house testing area.

SPRAY

spray

Once tested and the certificate is signed off by management, the unit is sprayed in our 8m wide fully extracted spray booth. Units are sprayed with acid and corrosion resistant epoxy paints.

FINAL INSPECTION AND QUALITY CONTROL

The unit then has an Identification Plate riveted to its case and the unit undergoes ‘Final Inspection’ by our stores staff.

TRANSPORT

 collection

The unit is ether collected or delivered back to the customers site by Advance Automation Sdn Bhd Warehosue & Logistics Department.

INSTALLATION

If required, our qualified personnel can install the unit at the customers plant. 




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